XLPE Pipe Tubing (Alu. Foil)
XLPE is a durable and chemically resistant thermoplastic material known for its excellent electrical insulation properties, resistance to abrasion, and low-temperature flexibility. Cross-linking enhances its strength and resistance to heat and chemicals. The inclusion of an aluminum foil layer in XLPE tubing serves multiple purposes
Thermal Insulation: Aluminum foil is an excellent thermal insulator. It helps to maintain the temperature of the fluid inside the tubing, whether that fluid is hot or cold, by preventing heat transfer between the fluid and the surrounding environment.
Barrier to Moisture and Gases: Aluminum foil acts as an effective barrier against moisture and gases, preventing the ingress of external elements that could compromise the integrity of the fluid being transported.
Electromagnetic Shielding: In some applications, the aluminium foil layer can provide electromagnetic shielding, protecting sensitive electronic components or equipment from interference.
Parameter | Value |
Material (ASTM C 1427) | Chemically Cross Linked Closed Cell Polyethylene Foam Insulation |
Thickness | 3mm, 6mm, 9mm, 13mm, 15mm, 19mm, 25mm, 30mm, 35mm, 40mm, 50mm |
Color | Grey |
Pipe Diameters (MS PIPE) | 1/2ʺ, 3/4ʺ, 11/4ʺ, 11/2ʺ, 2ʺ21/2ʺ3ʺ, 4ʺ, 5ʺ, 6ʺ, 8ʺ, 10ʺ |
Pipe Diameters (Copper PIPE) | 1/4ʺ, 3/8ʺ, 1/2ʺ, 5/8ʺ, 3/4ʺ, 7/8ʺ, 1ʺ, 1-1/8ʺ, 1-1/4ʺ, 1-3/8ʺ, 1-1/2ʺ, 1-5/8ʺ, 1-3/4ʺ, 1-7/8ʺ, 2ʺ, 2-1/8ʺ, 2-1/4ʺ2-3/8ʺ, 2-1/2ʺ, 2-5/8ʺ, 27/8ʺ, 3ʺ, 31/8, 3.1/8, 3.1/4, 3.1/2, 3.5/8, 3.7/8, 4ʺ, 4-1/8ʺ, 4-1/2ʺ, 5-1/8”, 5-1/2ʺ |
Temperature Range | – 40° C to +115° C |
Nominal Density | 30 + 3 Kg/m3 |
Parameter | Value |
Thermal Conductivity | Mean Temperature (C) W/m °K Kcal/hr m (C) 0 0.0318 0.0273 23 0.0329 0.0283 46 0.0382 0.0328 |
Water Vapour Resistance Factor (u) (MEW) – (DIN 52615) | Moisture Resistance Factor (u) > 9000 (for plain foam) > 14000 (for Al foil faced foam) |
Reaction to Fire | Self Extinguishing, Non-toxic Ozone: Very Good |
Limiting Oxygen Index: ASTM D 2863 | 24% |
Compression Strength @ 25%: ASTM D 3575 | 0.44 Kgf/cm2 |
Resistance to Chemical: ASTM C 543 | No characteristic change observed |
Parameter | Value |
Tensile Strength @ 50 mm / min: ASTM D 3575 | 2,51 Kgf/cm2 |
Elongation at Break: ASTM D 3575 | 133.20% |
Fungal Resistance: ASTM G21 | No growth observed |
Sound Transmission Class for 9 mm foam with 12 mm Gypsum board: ASTM E 413 / ISO 140 | 40 dB |
Water Absorption: ASTM C 209 / ASTM 1763 | <0.2% |
Water Vapour Permeance: ASTM E96 | 0.15 ng/pas.m |
Health & Safety Aspects | CFC / HCFC Free; Dust and Fibre free, VOC / SVOC Free |
Applications
- Plumbing and HVAC Systems: XLPE pipe tubing with aluminum foil is used in plumbing and HVAC systems to transport hot and cold water, as well as refrigerants, while maintaining temperature consistency.
- Underground Piping: The moisture-resistant properties of aluminum foil make XLPE tubing suitable for underground piping systems, including water supply lines.
- Chemical Processing: In chemical industries, XLPE tubing can be used to transport various chemicals thanks to its chemical resistance.
- Cable Insulation: XLPE tubing with aluminum foil can also be used as insulation for electrical cables, offering electrical insulation properties and potentially electromagnetic shielding.
- Medical Devices: In medical applications, XLPE tubing can be used for the transport of fluids and gases while maintaining purity.
- Aerospace: In some aerospace applications, XLPE tubing with aluminum foil may be used for its thermal and electrical insulation properties.
- Food and Beverage Industry: The tubing can be used to transport hot or cold fluids in food and beverage processing plants.
Advantages
- Excellent Thermal Insulation: The combination of XLPE and aluminium foil provides superior thermal insulation, making it ideal for applications where temperature control is crucial.
- Moisture and Gas Resistance: The aluminium foil layer effectively prevents the intrusion of moisture and gases, which is important for maintaining the purity and integrity of fluids or gases transported through the tubing.
- Durable: XLPE is a durable material that can withstand harsh environmental conditions, making XLPE pipe tubing suitable for both indoor and outdoor applications.
- Chemical Resistance: XLPE is resistant to many chemicals, ensuring that the tubing can be used to transport a wide range of fluids without degradation.
- Electrical Insulation: XLPE is an excellent electrical insulator, which can be crucial in applications where electrical insulation is required.